Highlights

• Design and Reverse engineering of Automotive & Mechanical (elastic, plastic and metal) parts using CAD software specially Creo 3.0 with PLM 11.0 and beside that using Autocad & kiss soft. 


• New Design & Development of Bicycle frame, E-BIKE frame, CVP Hub etc.


• Design of machined parts, forging, sheet metal, plastic, Gear Blank Design.


• Material Selection (Plastic, Sheet Metal, Aluminum, Machining, Rubber, spring) and/or localization.


• Resources planning arrangement for the new product under development (Equipment: Testing, Assy line, etc).


• Vendor Up gradation & Co-ordination between Internal & External customers or suppliers.


• Problem solving & Support to Material, Engg., Quality & Production departments.


• Technical feasibility study & conversion of customer requirement into specifications.


• Knowledge & Implementation of PLM (product life cycle management) PTC Windchill 11.0, structure Manager, workflow designer, workflow viewer, access manager etc.


• Very good know how of machining, forging, casting, sheet metal & other metal processes.


• Very good know how of GD&T & tolerance analysis.


• Dealt with Customers like Hero Moto Corp., Enviolo, Eicher, Cummins, Pinnacle, and Novino.


• IATF Certified Internal Auditor for ISO 9001/IATF 16949.

Skills

Primary Skills

Windchill Customization

Secondary Skills

Windchill Business Admin

Windchill Support

Projects

New product Design & Development, Prototype Development (167 months)

Roles & Responsibility:






• Concept generation for new product design/design modification to suit the requirement of customer.


• New concept design & development for prototype products like: E-BIKE frame, CVP Hub etc


• Co-ordination between CAD, CAE & Mechatronic team for finalize the design concept.


• Generation the BOM, Selection of material & manufacturing process of new product development.


• Responsible for all type of RFQ, design requirement for Feasibility & communicate with customer.


• Responsible for customer requirement at NPD & production stage (Testing: EOL, Leak, Noise etc.).


• Responsible for new development activities of HMCL & Enviolo Business.


• Yield improvement, VA/VE & Localization of Imported Raw Material & Child parts based on Quality & cost data.


• PLM Tools: Windchill PLM (installation, Business Administrator, upgrade, integration & Support).


• Responsible for R&D audit activities (Internal & External).


• Co-ordination with other department (Mechatronic, Quality) and vendors.






Projects Undertaken:






• Design & Development of E-Bike frame C & F series.


• New Development of CVP-Bicycle Hub (High & low cost) for Enviolo (Nuvinci).


• New Development of 2-speed hub (IGH) and EDU for MIFA & HERO CYCLES LTD.


• Prototype Transmission parts Design for BMW, ROTAX, and POLARIS.


• New Development Blank Design for gear box (1403cc) ROTAX, K5x (BMW), HD, and DUCATI.


• New Development of HMCL high range bike sub assy. like (Swing arm, Main stand, and Chain case etc).


• PLM implementation, upgradation & integration with SAP as project Manager (Hero Motors).

Design & Development Engineer (38 months)

Roles & Responsibility:






• Designing of all type of product through reverse engineering & CMM Data.


• Designing of different type of Fixture & gauges.


• Conversion of data into feasible design. 


• Impart Training of UG NX-4, Pro-e Wildfire2.0, and Auto CAD 2004, Delcam power mill 7.0






PROJECTS UNDERTAKEN:     






• Bus Structure design through reverse Engg.for Skyline 1075, Cruiser 4050 for Eicher Motors Ltd (Indore).


• Fixtures for Cummins Turbo Technologies (Dewas).


• O-ring Injection mold for Shakti pumps Ltd (Indore).


• Bus handle Injection mold for Pinnacle Industries Ltd (Indore).

Design & Tool Room Engg (20 months)

Roles & Responsibility:






• Design & Development of new product Development (Prototype samples) for various customers


• Interact with Vendors for New Part Development.


• To maintain the documentation related to Design & Tool – Room.


• Resources planning arrangement for the new product under development.


• Implementation of “5S” of all stage of work.


• Analyze the cause of variation and suggest counter measures for improvement.






PROJECTS UNDERTAKEN:






• Design & Development of Auto light component (front & rear housing & lens).


• Design & Development of Warning Triangle.


• Redesign of Injection mould for Front & Rear bumper.

Awards

Foreign Assignments
Deputed to Rotax Austria for Leading Engineering. Projects on Gear Box & for the relevant technical knowledge transfer with standards (Duration.: 1.5 Months)