Overview

Industrial Automation Edge-as-a-Service

A connected portfolio for factories, field operations, mobility, smart cities, logistics, and industrial enterprises: Private 5G, Physical AI, Edge AI, Enterprise IoT, OT capability, and global connectivity.

Explore the portfolio

Portfolio

Solutions delivered on-premises or at the enterprise edge

TEKNIKOZ brings secure connectivity, local AI processing, end-to-end IoT, integrated OT foundations, and MVNO-backed global cellular reach into one industrial automation edge portfolio.

Private 5G

Secure, fast mobile connectivity for applications and devices across factories, mines, logistics yards, and high-density enterprise spaces.

Physical AI

Direct interaction with the physical environment, including sensors, robotics, automation, machines, and autonomous operations.

Edge AI

AI models run near the data source for low-latency inference, predictive analytics, and immediate operational decisions.

Enterprise IoT

End-to-end connected solutions for business challenges, telemetry, geolocation, monitoring, and advanced IoT workflows.

OT Capability

PLC, DCS, SCADA, OEE, MES execution, production tracking, traceability, and shopfloor-to-enterprise convergence.

Global MVNO

Transatel-enabled cellular connectivity across more than 200 countries for public/private roaming and global operations.

Success Stories

Proven industrial transformation programs

The deck includes APAC success stories across gigafactory OT architecture, supplier IIoT platforms, quick service restaurant vision AI, quality lifecycle transformation, mining Private 5G, renewable energy resilience, and 3PL pick validation.

Battery Manufacturing Gigafactory

Scalable OT architecture, 350 PLC integrations, high-volume Edge Compute, and standardized visibility across global plants.

Automotive OEM Vendors

IIoT platform expansion for part and raw material suppliers with faster onboarding and data-driven shopfloor visibility.

QSR Vision AI

Computer vision for consistency, food cost leakage, hygiene compliance, cross-handling risk, and workforce efficiency.

Open-Pit Mining P5G

Wide-area resilient connectivity for hilly terrain, mobile mining assets, video analytics, and command-center visibility.

Success Stories in Detail

Explore the industrial transformation programs and the connected edge portfolio behind them.

Edge portfolio delivers solutions on-premises or “at the enterprise edge”

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Digital Transformation for a Leading Battery Manufacturing Gigafactory

Business Need

Seamlessly integrate 350 PLC machines from multiple OEMs
Support high-speed, high-volume production lines powered by Edge Compute
Enable standardized data visibility across 2 plants globally
Ensure strict cybersecurity and regulatory compliance
Provide a foundation for advanced analytics, traceability, and MES integration

Solution

Deploy zone-based SCADA architecture with high availability
Enable OT data aggregation and a central UNS broker cluster
Establish a unified OT data model across 350 PLCs and 1 million tags
Connect shop-floor systems to MES, ERP, PLM, data lake, and cloud applications
Embed cybersecurity best practices aligned with IEC 62443
Set up DC, Near DC, and Far DC with long-term AMC support

Benefits

Operational Excellence – Unified real-time visibility across all production zones
Resilient Architecture – 2x2 DR with zero single points of failure
Data Integrity – Store-and-forward buffering for uninterrupted data flow
AI-Ready Foundation – Built for OEE analytics and predictive maintenance
Scalable & Secure – Standardized expansion with IEC 62443 / NIS2 compliance

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IIoT Platform Deployment for Leading Automotive OEM Vendors

Business Need

IIoT Ecosystem Expansion – Extend the digital manufacturing platform to part & raw material suppliers
Accelerated Vendor Adoption – Enable faster onboarding to IoT standards and connectivity
End-to-End Supply Chain Visibility – Improve transparency across the supplier network
Standardized Digital Framework – Ensure uniform data, KPIs, and reporting structure
Strategic Deployment Partner Required – Scalable execution and long-term platform support

Solution

Vendor OT Assessments – Evaluated plant readiness and enabled machine connectivity
Edge Data Acquisition & Normalization – Real-time production data captured and standardized at edge servers
Cloud IIoT Platform Deployment – Scalable platform hosted and deployed by TEKNIKOZ
Production & Quality Modules Enabled – Real-time monitoring, traceability, and performance analytics
Multi-Plant Rollout – Successfully deployed across 3 vendor plants
Strategic Onboarding – Extended engagement for ongoing platform development and expansion

Benefits

Digitally Connected Ecosystem – Unified manufacturing and 500+ supplier network on a single IIoT platform
Reduced Manual Dependency across the supplier network
Accelerated Industry 4.0 Maturity – Rapid digital adoption across plants and partners
Improved Productivity & OEE – Data-driven performance optimization
Stronger Operational Resilience – Agile, scalable, and disruption-ready manufacturing network

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Vision AI Transformation for a Leading Quick Service Restaurant (QSR) Chain

Business Need

Operational Complexity at Scale – Managing consistency across hundreds of outlets
Food Cost Leakage – Recipe & portion inconsistencies impacting margins
Hygiene & Compliance Risk – Manual monitoring processes with audit exposure
Cross-Handling Risks – Veg/Non-veg handling issues during peak hours
Workforce Inefficiencies – Staff fatigue and suboptimal kitchen movement
Throughput Challenges – Order cycle delays affecting customer experience
Lack of Real-Time Insights – No live visibility into operations, customer, or staff sentiment

Solution

Vision AI on Existing CCTV – Leveraged current camera infrastructure for rapid deployment
Edge-Based Real-Time Monitoring – Instant insights with built-in privacy controls
Automated Recipe & Portion Validation – Reduced food cost leakage and ensured consistency
Hygiene & PPE Compliance Alerts – Proactive risk detection and audit readiness
Zone Segregation Monitoring – Prevented veg/non-veg cross-handling violations
Staff Movement Heatmaps – Optimized workflow and reduced fatigue
Real-Time Sentiment Dashboard – Live visibility into customer and staff experience

Benefits

95%+ Recipe Compliance Accuracy
10% Reduction in Food Cost Variance
15–25% Faster Order Processing
20% Improvement in Staff Efficiency
80–90% Hygiene Violation Detection Rate
Zero Zone-Compliance Incidents (Pilot Phase)
Real-Time Happiness Index for Customers & Staff

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Digital Quality Lifecycle Transformation for a Leading Manufacturing Enterprise

Business Need

Unified Quality Platform Required – Centralized complaint & CAPA governance framework
Fragmented Quality Systems – Data spread across multiple disconnected applications
Manual Tracking Processes – Complaint management via Excel & PowerPoint
No End-to-End Lifecycle Visibility – Limited transparency from complaint to closure
FIR & CAPA Delays – Inefficient tracking, approvals, and follow-ups
Limited Analytics Capability – Weak historical insights and trend analysis
ERP Integration Gaps – Disconnected complaint portal and enterprise systems

Solution

Custom DQLMS Web Application (Phase-1) – Centralized digital quality lifecycle platform
Automated Complaint Logging – Seamless portal-based intake and case creation
End-to-End FIR & CAPA Workflows – Structured tracking with approvals and SLA monitoring
10-Year Searchable CAPA Archive – Complete historical traceability and audit readiness
REST API Integrations – Connected with external complaint and enterprise systems
Role-Based Executive Dashboards – Real-time insights for Quality & Plant leadership
Secure Serverless Cloud Architecture – Scalable, resilient, and compliance-ready foundation

Benefits

Single Platform for Quality Governance – Unified control across complaint & CAPA lifecycle
Faster Resolution & Approvals – Automated workflows reducing cycle time
Real-Time Leadership Dashboards – Data-driven decision-making with live insights
Improved Compliance & Audit Readiness – Complete traceability and structured governance

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Private 5G Network Deployment for Open-Pit Mining Operations

Business Need

Reliable Wide-Area Connectivity Required – Coverage across expansive, hilly open-pit terrain
Real-Time Fleet Communication – Continuous connectivity for mobile mining assets
Enable Advanced Use Cases – CCTV surveillance, drone operations, and worker safety monitoring
Public Network Limitations – Insufficient latency, coverage, and reliability for mission-critical operations
Future-Ready Infrastructure – Scalable, secure Private 5G network to support evolving digital mining initiatives

Solution

Strong OT & Private 5G Expertise – Deep domain knowledge in industrial network transformation
Proven Industrial Connectivity Experience – Reliable deployment in mission-critical environments
End-to-End Design & Deployment – From RF planning and core setup to integration, testing, and managed operations

Benefits

High-Bandwidth Private Connectivity (365 Mbps) – Reliable wireless coverage across the entire mine
Real-Time Operational Visibility – Live monitoring of mobile mining assets and fleet
Enhanced Worker Safety – Connected wearables and safety devices over a secure network
Enabled Advanced Use Cases – CCTV surveillance and drone inspections powered by Private 5G
Improved Uptime & Security – Reduced reliance on public networks
Future-Ready Digital Backbone – Scalable platform supporting autonomous and AI-driven mining applications

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Private 5G Wireless Resilience for Renewable Energy Plant

Business Need

High-Availability SCADA Required – Reliable connectivity across ~106 km plant perimeter
Frequent Fiber Cuts – Disruptions between IDTs and Main Control Room (MCR)
Operational Risk – Data loss impacting monitoring and grid compliance
Wireless Redundancy Needed – Secondary communication layer for uninterrupted operations

Solution

Deep OT & SCADA Expertise – Strong foundation in industrial network design and high-availability architectures
Private 5G O-RAN Resiliency Design – Robust wireless redundancy engineered for mission-critical operations
End-to-End Architecture Delivery – Integrated RAN, Core, Edge, and centralized Network Management
Industrial IoT Connectivity Experience – Proven deployment in high-reliability, real-time environments

Benefits

Seamless SCADA Data Continuity – Zero disruption during fiber cut scenarios
Enhanced Network Reliability – Improved operational resilience across the plant perimeter
Reduced Downtime Risk – Safeguarded generation and grid compliance
Future-Ready Infrastructure – Scalable foundation for production-grade Private 5G evolution

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Computer Vision for 3PL Logistics Pick Validation

Business Need

Reduce picking errors and order inaccuracies
Improve order fulfillment accuracy and speed
Enhance operational visibility and traceability
Reduce dependency on manual quality checks; minimize returns, claims, and customer disputes
Support high-volume e-commerce and 3PL operations

Solution

AI-Powered SKU Recognition – Computer vision model trained to accurately identify SKUs
Non-Proprietary Camera Setup – Cost-effective deployment over existing pick lines
Real-Time Order Validation Dashboard – Instant verification of picking accuracy
Error Reduction & Accuracy Improvement – Minimized wrong picks and rework
Process Evaluation & Redesign – Workflow optimization aligned with new vision technology
Scalable & Vendor-Agnostic Architecture – Flexible deployment across warehouses and distribution centres

Benefits

Reduced error rate
Reduced fines/waste
Increased customer satisfaction
Differentiation vs. competitors for 3PL companies
Audit trail
Adoption by warehouse pickers

Explore the Portfolio

A connected portfolio for industrial automation at the enterprise edge.